Problems with the servo motor unit that moves the
heater flap seems to be quite common on (older) XM's.
The heater flap servo is located on the left side of the central heater box high-up under (in) the dash. In order to be able to remove the servo from the car, the panel under the steering has to be removed first (see Fig. 1). One also has to remove the carpet covered panel in the footwell that cover the left side of the central console. |
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When the panels have been removed the flap motor servo unit is visible under the dash. Unfortuneatly the front screw that mounts the servo to the heater box can not be accessed because the of large white connector (See Fig. 2 and 3). The rear screw is not visible at all, here a very short screwdriver is needed because of the limited space. |
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The white connector has to be removed in order to be able to access the front screw. The connector is bolted to the frame with two bolts, removing is easy. |
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After the heater flap servo has been removed (Fig. 4) one can see the two mounitng points and the heater flap axis with the small lever-arm (which is probably there for the cars with manual heater control). |
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The servo axis is flattened at one side (see Fig. 5), the hole in the heater flap axis has the same shape. Both axis will fit together at one position only, so make sure that the servo axis is in the same position after reassembling. |
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The servo is easily opened by unscrewing the four screws (see Fig. 6). Take care while pulling apart the two halfs of the servo box in order not to tear the rather fragile seal (see Fig. 7). Please note the arrows on the big gear wheel (that drives the flap) and the smaller gear wheel (that drives the servo potentiometer) at the right. On both gear wheels there is an arrow, they have to be aligned when the servo is reassembled. |
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The two gear wheels mentioned above are easily removed (just pull them upwards). |
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Now the little motor can be removed together which the circuit board (PCB). The motor is is soldered onto the PCB. |
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The motor can be tested by applying 7 Volt DC to the
brown and the black wire in the plug. Of course you can also do this when
the servo is still assembled.
In case the motor doesn't run correctly anymore you
might try the following as suggested by Frank Verschuren on the XM-L mail
list : |